Bespoke CNC-routed, drilled, and finished carbon fiber components for demanding high strength-to-weight
applications, from prototype validation to serial production.
DFM REVIEW
Drawing-based scoping
PROJECT-BASED
Lead time reviewed
CNC
Composite finishing
A controlled manufacturing workflow built for consistent geometry, clean laminate edges,
and repeatable quality across prototypes and production runs.
Consistent fiber orientation, uniform wall
thickness and high precision. Produce various
carbon fiber tubes & profiles for repeatable production.
3D CAD engineering and strict data validation
guide the machining of steel or aluminum
molds to exact geometric profiles and
structural tolerances.
Premium prepreg sheets are layered into
matched-die molds and cured under calibrated
pressure and temperature for dense, smooth
parts.
The composite preform, constructed by
stacking single-layer prepregs in predetermined
orientations, is placed in an autoclave, where
the curing process is completed under specific
temperature and pressure conditions.
Composite-specific diamond tooling supports
profile routing, slotting, drilling, and
countersinking with clean, controlled edges.
Precise machining operations tailored to complex laminates, strict tolerances, and clean cosmetic requirements.
Flawless outer contours and geometric repeatability
for structural frames, industrial backplates, and
adapter panels.
Clean mounting points and flush fastener seating while
reducing micro-cracking and edge breakout risks.
Internal cutouts, interlocking slots, and ventilation
patterns for mechanical assemblies and enclosures.
Deburring and calibrated edge treatments for
clean presentation while preserving laminate
integrity.
Material, process and dimensional
checks aligned with the approved
project scope.
Schedule and production approach
reviewed against geometry, quantity
and available capacity.
From low-volume prototypes to
repeatable serial production
programs.
Responsive consultation and
Design-for-Manufacturability
reviews.
Engineered composite solutions for demanding sectors, from aerospace robotics to high-end consumer technologies.
Drone frames, structural arms,
and lightweight avionic
components engineered for
rigid load profiles.
Diving backplates, buoyancy
wings, fin blades, knife handles
and custom structural parts for
diving equipment.
Lightweight sub-components and
appearance-focused visual parts
with premium carbon fiber
presentation.
Composite adapter pieces, lab
enclosures, and structural
modifications built to client
blueprints.
| CAD review | PDF/DXF/STEP |
|---|---|
| Mold design | Custom matched tooling |
| Material | 3K/UD/twill prepreg |
| Finishing | CNC drilling / routing |
| Inspection | CMM /visual /fit check |
| Packaging | Export carton / foam |
| Molding pressure | Project-specific |
| Temperature | Process-specific |
| Tolerance | Drawing review required |
| Surface finish | Defined by requirement |
2D / 3D drawings or sample photos
Material or surface finish requirements
Target tolerance and critical surfaces
Quantity, sample schedule and application
Surface finish and packaging requirement
Drawing-based CFRP manufacturing
for sports gear, industrial parts and
automotive accessories.