Hollow Banjo Bolt for Motorcycle Brake Hose

Hollow Banjo Bolt for Motorcycle Brake Hose

        Hollow Banjo Bolt is a high-performance fastener specifically designed for motorcycle brake hose connections. Manufactured from Grade 5 Titanium (Ti-6Al-4V / TC4), this banjo bolt combines ultra-light weight with exceptional strength, corrosion resistance, and heat stability—making it an ideal upgrade for both OEM and aftermarket brakinsystems.

Featuring a precision-machined hollow structure with cross oil ports, it ensures smooth and reliable brake fluid flow while maintaining secure sealing under high pressure. Multiple anodized color options also make it a popular choice for performance motorcycles and custom builds.

Material & Manufacturing Process

This hollow banjo bolt is produced from aerospace-grade Ti-6Al-4V (Grade 5) titanium alloy, known for its superior mechanical properties and durability in demanding environments.

Key machining processes include:

• CNC Turning for precise outer profile and shank dimensions

• CNC Thread Cutting for accurate M10 × 1.0 mm / M10 × 1.25 mm threads

• Precision Drilling of the hollow center bore and radial oil holes

• Deburring & Edge Chamfering to ensure smooth fluid passage

• Anodizing / Heat Coloring to achieve titanium natural, gold, rainbow, burnt blue, or black finishes

Strict dimensional control ensures reliable sealing, consistent oil flow, and compatibility with standard brake systems.

Features & Benefits

• Ultra-lightweight titanium construction reduces unsprung mass

• High strength & hardness outperform traditional steel bolts

• Excellent corrosion and heat resistance for long service life

• Hollow design with oil ports for efficient brake fluid transfer

• Multiple surface color options for performance and aesthetic upgrades

Applications

• Motorcycle brake hose and caliper connections

• Performance and racing motorcycle braking systems

• Custom motorcycle builds and aftermarket upgrades

• High-temperature and high-pressure fluid systems

OEM / ODM Manufacturing Services

As a professional OEM/ODM titanium fastener manufacturer, we specialize in precision CNC-machined titanium components for the motorcycle and automotive industries. We support custom thread specifications, dimensions, tolerances, surface finishes, branding, and packaging.

With advanced CNC equipment, stable supply capacity, and strict quality control, we help global brands and distributors deliver high-performance fastening solutions to their markets.

If you are sourcing a “Titanium Alloy Hollow Banjo Bolt”, we offer reliable, precision-engineered solutions tailored to your market. Contact us now for OEM customization, samples, or bulk quotations.